{"id":269,"date":"2024-07-04T06:35:18","date_gmt":"2024-07-04T06:35:18","guid":{"rendered":"http:\/\/haynesintl.com\/en\/?page_id=164"},"modified":"2026-04-09T12:25:05","modified_gmt":"2026-04-09T12:25:05","slug":"processing-capabilities","status":"publish","type":"page","link":"https:\/\/haynesintl.com\/en\/processing-capabilities\/","title":{"rendered":"Processing Capabilities"},"content":{"rendered":"\n

We offer service centers and sales offices worldwide. Our service centers\u2019 capabilities extend from specialized cutting to supplying parts cut to specific drawings and specifications, which reduce your labor time and material waste. We can be a partner in your entire material management system. We are continuously expanding our capabilities to increase your operation\u2019s efficiency and shorten your cycle time. Our highly trained staff and technicians are dedicated to providing solutions that exceed your expectations. Some of our processing capabilities and value-added services include:<\/p>\n\n\n\n

Whether you need on-demand delivery of finished goods, end-use technical support or a partner with a global presence, Haynes International provides value far beyond the alloys themselves.<\/p>\n\n\n\n

Specialized Cutting<\/h2>\n\n\n\n
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Laser Cutting<\/h3><\/div><\/div><\/div>
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Thickness: 0.015\u201d to 0.250\u201d
Bed size: 60\u2033 x 120\u201d
Minimum width\/length: 0.25\u201d (up to 0.125\u201d thick) and 0.50\u201d (> 0.125\u201d thick)
Minimum cut shape size: 1\u2033
Kerf: Approximately 0.020\u201d
Minimum hole size: 2\u00d7 thickness with a minimum of 0.062\u201d<\/p>\n<\/div>\n\n\n\n

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Standard laser processing tolerances are as follows:<\/strong><\/p>\n\n\n\n

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  • 0.015\u2033 to 0.125 thick: +\/-0.010\u2033 \u00a0 \u00a0OD\/ID + 0.020\u201d\/-0 OD & +0\/-0.020\u201d ID<\/li>\n\n\n\n
  • >0.125\u2033 to 250\u2033 thick: +\/-0.015\u2033 \u00a0 \u00a0OD\/ID + 0.030\u201d\/-0 OD & +0\/-0.030\u201d ID<\/li>\n\n\n\n
  • Diagonal tolerance: 3\/16\u2033 maximum on laser cut items.<\/li>\n<\/ul>\n\n\n\n

    Drawings in .dxf format are preferred. Call for other formats.<\/p>\n<\/div><\/div><\/div>\n\n\n\n

    Waterjet Cutting<\/h3><\/div><\/div><\/div>
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    Minimum cut shape size: 3\u2033
    Minimum width\/length: 2\u201d\/3\u201d
    Minimum hole size: 2\u00d7 thickness with a minimum of 0.125\u201d
    Kerf: Approximately 0.062\u201d<\/p>\n<\/div>\n<\/div>\n\n\n\n

    Standard cutting tolerances are as follows:<\/strong><\/p>\n\n\n\n

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    • 0.015\u2033 to 0.1875\u2033 thick:\n
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      • width\/length +\/-0.030\u2033 \u2264 96\u201d OD\/ID + 0.062\u201d\/-0 OD & + 0\/-0.062\u201d ID<\/li>\n\n\n\n
      • width\/length +\/-0.030\u2033 \u2264 96\u201d OD\/ID + 0.062\u201d\/-0 OD & + 0\/-0.062\u201d ID<\/li>\n\n\n\n
      • width\/length +\/-0.062\u201d > 96\u201d<\/li>\n<\/ul>\n<\/li>\n\n\n\n
      • >0.1875\u2033 to 2.0\u2033 thick\n
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        • width\/length +\/-0.062\u2033 OD\/ID + 0.125\u201d\/-0 OD & + 0\/-0.125\u201d ID<\/li>\n<\/ul>\n<\/li>\n\n\n\n
        • >2.0\u2033 thick: +\/-0.125\u2033\n
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          • width\/length +\/-0.125\u2033 OD\/ID + 0.250\u201d\/-0 OD & + 0\/-0.250\u201d ID<\/li>\n<\/ul>\n<\/li>\n\n\n\n
          • Diagonal tolerance is 3\/16\u2033 maximum on waterjet cut items.<\/li>\n<\/ul>\n<\/div><\/div><\/div>\n\n\n\n

            Plasma Cutting<\/h3><\/div><\/div><\/div>
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            Thickness: 0.187\u201d to 1.50\u201d
            Bed size: 110\u2033 x 300\u201d
            Minimum width\/length: 2\u00d7\u00a0thickness with a minimum of 1\u201d.
            Minimum cut shape size: 2\u00d7 thickness with a minimum of 1\u201d.
            Minimum hole size: 2\u00d7 thickness with a minimum of 1\u201d.
            Kerf: Approximately 0.50\u201d<\/p>\n<\/div>\n\n\n\n

            <\/div>\n<\/div>\n\n\n\n

            Standard cutting tolerances are as follows:<\/strong><\/p>\n\n\n\n

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            • 0.015\u2033 to 0.1875\u2033 thick:\n
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              • width\/length +\/-0.030\u2033 \u2264 96\u201d OD\/ID + 0.062\u201d\/-0 OD & + 0\/-0.062\u201d ID<\/li>\n\n\n\n
              • width\/length +\/-0.062\u201d > 96\u201d<\/li>\n<\/ul>\n<\/li>\n\n\n\n
              • >0.1875\u2033 to 2.0\u2033 thick:\n
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                • width\/length +\/-0.062\u2033 OD\/ID + 0.125\u201d\/-0 OD & + 0\/-0.125\u201d ID<\/li>\n<\/ul>\n<\/li>\n\n\n\n
                • 2.0\u2033 thick: +\/-0.125\u2033\n
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                  • width\/length +\/-0.125\u2033 OD\/ID + 0.250\u201d\/-0 OD & + 0\/-0.250\u201d ID<\/li>\n<\/ul>\n<\/li>\n\n\n\n
                  • Diagonal tolerance is 3\/16\u2033 maximum on waterjet cut items.<\/li>\n<\/ul>\n<\/div><\/div><\/div>\n\n\n\n

                    Bar Saw Cutting<\/h3><\/div><\/div><\/div>
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                    Including billet, pipe, and tubing.<\/p>\n\n\n\n

                    Max Diameter: 14\u201d
                    Min Diameter: 0.500\u2033
                    Max Length: 240\u201d
                    Min Length: 0.125\u2033
                    Tolerance: + 0.125\u201d, -0\u201d
                    Kerf: 0.125\u2033<\/p>\n\n\n\n

                    Cut to length round bar, pipe and tubing is + 0.125\u2033, -0.000\u2033<\/p>\n\n\n\n

                    Everett Abrasive Saw: Minimum Diameter 0.3125\u201d, Maximum Diameter 2.250\u201d
                    Amada Band Saw: Min. Diameter 0.500\u201d, Max. RCS\/Diameter 8\u201d
                    Min. Length 0.250\u201d, Max. Length 120\u201d (or 2,000 lbs. Whichever is greater.)
                    Min. Diameter .0500\u201d Max. Diameter 12\u201d RCS\/ Rounds
                    HEM Band Saw: Min. Diameter .0500\u201d Max. Diameter 12\u201d RCS\/ Rounds<\/p>\n<\/div><\/div><\/div>\n\n\n\n

                    Precision Shearing<\/h3><\/div><\/div><\/div>
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                    Plate\/heavy sheet<\/strong>\u00a0(0.090\u201d up to 0.250\u201d)
                    Min width\/length: \u00a02\u201d
                    Max length: 144\u2033<\/p>\n\n\n\n

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                    • Standard width and length tolerance: +0.125\u201d\/-0\u2033.
                      (Upon request, special processing can be done with width and length tolerance of +0.062\u2033, -0.)<\/em><\/li>\n\n\n\n
                    • Standard diagonal tolerance: 1\/8\u201d max.<\/li>\n<\/ul>\n\n\n\n

                      Sheet<\/strong>\u00a0(0.015\u201d up to 0.090\u201d)
                      Min width\/length: 1\u201d
                      Max length: 120\u201d<\/p>\n\n\n\n

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                      • Standard width and length tolerance: +\/-0.030\u201d<\/li>\n\n\n\n
                      • Diagonal tolerance: 1\/16\u2033 maximum on sheared items.<\/li>\n\n\n\n
                      • Precision shearing down to +\/-0.015\u2033 is also available upon request on limited items.<\/li>\n<\/ul>\n<\/div><\/div><\/div>\n\n\n\n

                        Near-net Shaped Cut Parts<\/h3><\/div><\/div><\/div>
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                        Another value-added service that our Service Centers provide is the ability to produce highly-customizable or complex shapes with our near-net shaped cut parts. These parts can also be produced in small batch sizes so you can get exactly what you need.<\/p>\n\n\n\n

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                        Other benefits include:<\/p>\n\n\n\n

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                        • The ability to produce parts which are much closer to the required finished size, shape, and tolerance.<\/li>\n\n\n\n
                        • Maximization of utilized material in the finished part versus wastage in comparison to machining processes.<\/li>\n\n\n\n
                        • A greater uniformity from part to part and an overall improvement in quality.<\/li>\n\n\n\n
                        • Reduction of the total number of manufacturing stages.<\/li>\n\n\n\n
                        • Reduction of time for manufacturing, with manufacturing times often being more than halved.<\/li>\n\n\n\n
                        • An overall energy saving possible throughout your entire manufacturing process.<\/li>\n\n\n\n
                        • Reduction of cost of manufacturing, resulting from a combination of the above factors.<\/li>\n<\/ul>\n<\/div>\n\n\n\n
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                          Virtek\u00ae<\/sup> Laser QC\u00ae<\/sup><\/h3><\/div><\/div><\/div>
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                          Virtek\u00ae<\/sup>\u00a0Laser QC\u00ae<\/sup>\u00a0is a rapid inspection system that employs lasers to measure the accuracy of flat and formed parts, as well as:<\/p>\n\n\n\n

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                          • Measures tolerances within\u00a00.002 inches\u00a0(0.05mm).<\/li>\n\n\n\n
                          • Each part is inspected with more than 500 data points per second.<\/li>\n\n\n\n
                          • Scanning process captures the complete profile of existing parts or templates.<\/li>\n\n\n\n
                          • Quickly identifies quality issues by verifying system calibration before each scan to ensure repeatable accuracy.<\/li>\n\n\n\n
                          • Reverse engineers a part to create a CAD file to use for cutting.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n
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